/** * @file actuator.c * @brief 执行器应用层封装实现 */ #include "actuator.h" #include "emm_v5.h" #include "servo.h" #include "freertos/FreeRTOS.h" #include "freertos/task.h" #include "esp_log.h" #include static const char *TAG = "ACTUATOR"; /* ================================================================ * 运行时状态 * ================================================================ */ static float s_scale_x = ACTUATOR_SCALE_X; static float s_scale_y = ACTUATOR_SCALE_Y; static float s_scale_angle = ACTUATOR_SCALE_ANGLE; static bool s_initialized = false; /* ================================================================ * 内部: 帧间间隔 * * Emm_V5 驱动板无法解析 UART 上零间隔的背靠背连续帧 (会丢字节, * 导致本帧与后续帧全部失效), 凡连发多帧必须插入该延时。 * 曾导致故障: Y 轴 3/4 号电机使能 (单帧) 正常, 速度/位置 (连发多帧) 无反应 * ================================================================ */ static inline void _frame_gap(void) { vTaskDelay(pdMS_TO_TICKS(ACTUATOR_FRAME_GAP_MS)); } /* ================================================================ * 初始化 * ================================================================ */ void actuator_init(void) { /* 初始化电机驱动 UART */ Emm_V5_Init(ACTUATOR_UART_PORT, ACTUATOR_UART_TX, ACTUATOR_UART_RX); /* 初始化舵机 PWM */ servo_init(ACTUATOR_SERVO_GPIO); /* 配置 4 路电机: 闭环位置模式 + 使能 */ const uint8_t addrs[] = { ACTUATOR_ADDR_ANGLE, ACTUATOR_ADDR_X, ACTUATOR_ADDR_Y1, ACTUATOR_ADDR_Y2 }; for (int i = 0; i < 4; i++) { uint8_t addr = addrs[i]; Emm_V5_Modify_Ctrl_Mode(addr, false, ACTUATOR_CTRL_MODE); vTaskDelay(pdMS_TO_TICKS(20)); Emm_V5_En_Control(addr, true, false); vTaskDelay(pdMS_TO_TICKS(20)); } s_initialized = true; ESP_LOGI(TAG, "初始化完成 (Angle=addr%d X=addr%d Y=addr%d/%d, servo=GPIO%d)", ACTUATOR_ADDR_ANGLE, ACTUATOR_ADDR_X, ACTUATOR_ADDR_Y1, ACTUATOR_ADDR_Y2, ACTUATOR_SERVO_GPIO); } /* ================================================================ * 脉冲换算 * ================================================================ */ void actuator_set_scale(float x_scale, float y_scale, float angle_scale) { s_scale_x = x_scale; s_scale_y = y_scale; s_scale_angle = angle_scale; ESP_LOGI(TAG, "脉冲比例: X=%.3f Y=%.3f Angle=%.3f", s_scale_x, s_scale_y, s_scale_angle); } /* ================================================================ * 内部: 单轴绝对位置运动 * ================================================================ */ static void _actuator_move_abs(uint8_t addr, uint8_t dir, uint32_t pulses, uint16_t vel, uint8_t acc, bool snF) { Emm_V5_Pos_Control(addr, dir, vel, acc, pulses, true, /* raF=true: 绝对运动 */ snF); /* 多机同步标志 */ } /* ================================================================ * 内部: Y 轴双电机同步运动 * ================================================================ */ static void _actuator_move_y_sync(uint32_t pulses_y) { uint16_t vel = ACTUATOR_DEFAULT_VEL; uint8_t acc = ACTUATOR_DEFAULT_ACC; /* Y 轴正向 = CCW (dir=1), 双电机同步 */ _actuator_move_abs(ACTUATOR_ADDR_Y1, ACTUATOR_DIR_Y, pulses_y, vel, acc, true); _frame_gap(); _actuator_move_abs(ACTUATOR_ADDR_Y2, ACTUATOR_DIR_Y, pulses_y, vel, acc, true); _frame_gap(); /* 广播地址触发一次, 两台电机同时开始运动 */ Emm_V5_Synchronous_motion(0); ESP_LOGD(TAG, "Y 同步(CCW): addr%d+%d -> %lu pulses (%.2fmm)", ACTUATOR_ADDR_Y1, ACTUATOR_ADDR_Y2, pulses_y, (double)pulses_y / (double)ACTUATOR_SCALE_Y); } /* ================================================================ * 内部: 执行单个 Fragment * ================================================================ */ static void _actuator_move_fragment(const edc_fragment_t *frag) { uint16_t vel = ACTUATOR_DEFAULT_VEL; uint8_t acc = ACTUATOR_DEFAULT_ACC; /* target 坐标 → 脉冲数 */ uint32_t pulses_x = (uint32_t)(frag->target.x * s_scale_x); uint32_t pulses_y = (uint32_t)(frag->target.y * s_scale_y); uint32_t pulses_angle = (uint32_t)(frag->target.angle_x10 * s_scale_angle); ESP_LOGI(TAG, "Fragment: X=%lu Y=%lu Angle=%lu (raw x=%u y=%u a=%u)", pulses_x, pulses_y, pulses_angle, frag->target.x, frag->target.y, frag->target.angle_x10); /* Angle / Z 旋转轴 (独立, CW) */ _actuator_move_abs(ACTUATOR_ADDR_ANGLE, ACTUATOR_DIR_ANGLE, pulses_angle, vel, acc, false); _frame_gap(); /* X 轴 (独立, CW) */ _actuator_move_abs(ACTUATOR_ADDR_X, ACTUATOR_DIR_X, pulses_x, vel, acc, false); _frame_gap(); /* Y 轴 (双电机同步) */ _actuator_move_y_sync(pulses_y); } /* ================================================================ * 执行完整 Cycle * ================================================================ */ int actuator_execute_cycle(const edc_cycle_t *cycle) { if (!s_initialized) { ESP_LOGE(TAG, "未初始化, 无法执行 Cycle"); return -1; } if (!cycle) { ESP_LOGE(TAG, "Cycle 指针为空"); return -1; } if (cycle->frag_count < EDC_FRAG_MIN || cycle->frag_count > EDC_FRAG_MAX) { ESP_LOGE(TAG, "Fragment 数量无效: %u (需 %d~%d)", cycle->frag_count, EDC_FRAG_MIN, EDC_FRAG_MAX); return -1; } ESP_LOGI(TAG, "=== Cycle #%u 开始 (%u fragments) ===", cycle->cycle_id, cycle->frag_count); for (int i = 0; i < cycle->frag_count; i++) { ESP_LOGI(TAG, "-- Fragment %d/%d --", i + 1, cycle->frag_count); _actuator_move_fragment(&cycle->fragments[i]); /* 等待当前片段运动完成 (TODO: 改为轮询到位标志) */ if (i < cycle->frag_count - 1) { vTaskDelay(pdMS_TO_TICKS(ACTUATOR_FRAG_DELAY_MS)); } } /* 最后一个 fragment 也等待 */ vTaskDelay(pdMS_TO_TICKS(ACTUATOR_FRAG_DELAY_MS)); ESP_LOGI(TAG, "=== Cycle #%u 完成 ===", cycle->cycle_id); return 0; } /* ================================================================ * 急停 * ================================================================ */ void actuator_stop_all(void) { const uint8_t addrs[] = { ACTUATOR_ADDR_ANGLE, ACTUATOR_ADDR_X, ACTUATOR_ADDR_Y1, ACTUATOR_ADDR_Y2 }; _frame_gap(); /* 防止与上一帧 UART 冲突 */ for (int i = 0; i < 4; i++) { Emm_V5_Stop_Now(addrs[i], false); _frame_gap(); } ESP_LOGW(TAG, "全部电机急停"); } /* ================================================================ * 舵机控制 * ================================================================ */ void actuator_servo_up(void) { servo_set_up(); ESP_LOGD(TAG, "舵机: 抬起"); } void actuator_servo_down(void) { servo_set_down(); ESP_LOGD(TAG, "舵机: 放下"); } void actuator_servo_set_angle(float angle) { servo_set_angle(angle); ESP_LOGD(TAG, "舵机: %.1f°", (double)angle); } /* ================================================================ * 单电机手动控制 (Y 轴自动同步) * ================================================================ */ static inline bool _is_y_motor(uint8_t addr) { return (addr == ACTUATOR_ADDR_Y1 || addr == ACTUATOR_ADDR_Y2); } void actuator_motor_enable(uint8_t addr, bool state) { _frame_gap(); /* 防止与上一帧 UART 冲突 */ Emm_V5_En_Control(addr, state, false); ESP_LOGI(TAG, "电机 %d %s", addr, state ? "使能" : "关闭"); } void actuator_motor_vel(uint8_t addr, uint8_t dir, uint16_t vel, uint8_t acc) { _frame_gap(); /* 防止与上一帧 UART 冲突 */ Emm_V5_Vel_Control(addr, dir, vel, acc, false); ESP_LOGI(TAG, "速度: 电机%d %s %dRPM acc=%d", addr, dir ? "CCW" : "CW", vel, acc); /* Y 轴同步: 对端电机同样命令 (帧间留间隔) */ if (_is_y_motor(addr)) { uint8_t peer = (addr == ACTUATOR_ADDR_Y1) ? ACTUATOR_ADDR_Y2 : ACTUATOR_ADDR_Y1; _frame_gap(); Emm_V5_Vel_Control(peer, dir, vel, acc, false); ESP_LOGD(TAG, "Y 同步: 电机%d 同速", peer); } } void actuator_motor_pos(uint8_t addr, uint8_t dir, uint16_t vel, uint8_t acc, uint32_t clk, bool raF) { _frame_gap(); /* 防止与上一帧 UART 冲突 */ if (_is_y_motor(addr)) { /* Y 轴双电机同步位置 (帧间留间隔, 广播地址触发一次) */ uint8_t peer = (addr == ACTUATOR_ADDR_Y1) ? ACTUATOR_ADDR_Y2 : ACTUATOR_ADDR_Y1; Emm_V5_Pos_Control(addr, dir, vel, acc, clk, raF, true); _frame_gap(); Emm_V5_Pos_Control(peer, dir, vel, acc, clk, raF, true); _frame_gap(); Emm_V5_Synchronous_motion(0); ESP_LOGI(TAG, "位置(Y同步): 电机%d+%d %s %dRPM %lu脉冲 %s", addr, peer, dir ? "CCW" : "CW", vel, clk, raF ? "绝对" : "相对"); } else { Emm_V5_Pos_Control(addr, dir, vel, acc, clk, raF, false); ESP_LOGI(TAG, "位置: 电机%d %s %dRPM %lu脉冲 %s", addr, dir ? "CCW" : "CW", vel, clk, raF ? "绝对" : "相对"); } } void actuator_motor_angle(uint8_t addr, float angle_deg, uint16_t vel, uint8_t acc, bool raF) { _frame_gap(); /* 防止与上一帧 UART 冲突 */ /* 方向由 Emm_V5_Pos_Control_Angle 根据角度正负自动翻转 */ uint8_t dir = ACTUATOR_DIR_ANGLE; if (_is_y_motor(addr)) { uint8_t peer = (addr == ACTUATOR_ADDR_Y1) ? ACTUATOR_ADDR_Y2 : ACTUATOR_ADDR_Y1; Emm_V5_Pos_Control_Angle(addr, dir, vel, acc, angle_deg, raF, true); _frame_gap(); Emm_V5_Pos_Control_Angle(peer, dir, vel, acc, angle_deg, raF, true); _frame_gap(); Emm_V5_Synchronous_motion(0); ESP_LOGI(TAG, "角度(Y同步): 电机%d+%d %.1f° %s vel=%dRPM", addr, peer, (double)angle_deg, raF ? "绝对" : "相对", vel); } else { Emm_V5_Pos_Control_Angle(addr, dir, vel, acc, angle_deg, raF, false); ESP_LOGI(TAG, "角度: 电机%d %.1f° %s vel=%dRPM", addr, (double)angle_deg, raF ? "绝对" : "相对", vel); } } void actuator_motor_mm(uint8_t addr, float distance_mm, uint16_t vel, uint8_t acc, bool raF) { /* 软限位钳位 */ if (_is_y_motor(addr)) { if (distance_mm < ACTUATOR_LIMIT_Y_MIN) distance_mm = ACTUATOR_LIMIT_Y_MIN; if (distance_mm > ACTUATOR_LIMIT_Y_MAX) distance_mm = ACTUATOR_LIMIT_Y_MAX; } else { if (distance_mm < ACTUATOR_LIMIT_X_MIN) distance_mm = ACTUATOR_LIMIT_X_MIN; if (distance_mm > ACTUATOR_LIMIT_X_MAX) distance_mm = ACTUATOR_LIMIT_X_MAX; } _frame_gap(); /* 防止与上一帧 UART 冲突 */ uint32_t clk = ACTUATOR_MM_TO_PULSES(distance_mm); /* Y 轴正向 = CCW, X 轴正向 = CW */ uint8_t dir = _is_y_motor(addr) ? ACTUATOR_DIR_Y : ACTUATOR_DIR_X; if (_is_y_motor(addr)) { uint8_t peer = (addr == ACTUATOR_ADDR_Y1) ? ACTUATOR_ADDR_Y2 : ACTUATOR_ADDR_Y1; Emm_V5_Pos_Control(addr, dir, vel, acc, clk, raF, true); _frame_gap(); Emm_V5_Pos_Control(peer, dir, vel, acc, clk, raF, true); _frame_gap(); Emm_V5_Synchronous_motion(0); ESP_LOGI(TAG, "直线(Y同步 %s): 电机%d+%d %.2fmm (%lu脉冲) %s vel=%dRPM", dir ? "CCW" : "CW", addr, peer, (double)distance_mm, (unsigned long)clk, raF ? "绝对" : "相对", vel); } else { Emm_V5_Pos_Control(addr, dir, vel, acc, clk, raF, false); ESP_LOGI(TAG, "直线(%s): 电机%d %.2fmm (%lu脉冲) %s vel=%dRPM", dir ? "CCW" : "CW", addr, (double)distance_mm, (unsigned long)clk, raF ? "绝对" : "相对", vel); } } void actuator_motor_stop(uint8_t addr) { _frame_gap(); /* 防止与上一帧 UART 冲突 */ Emm_V5_Stop_Now(addr, false); ESP_LOGI(TAG, "停止: 电机%d", addr); /* Y 轴同步停止 (帧间留间隔) */ if (_is_y_motor(addr)) { uint8_t peer = (addr == ACTUATOR_ADDR_Y1) ? ACTUATOR_ADDR_Y2 : ACTUATOR_ADDR_Y1; _frame_gap(); Emm_V5_Stop_Now(peer, false); ESP_LOGD(TAG, "Y 同步: 电机%d 同停", peer); } }